E-TON EV3 E-MO Servisní příručka

SERVICE MANUALEV3 E-MOE-TON POWER

SPECIAL TOOLS1-5SC9003-EGC2-0000Tool name:Function:SC9004-EGC2-0000Tool name:Function:SC130A-EGC2-0FG1Tool name:Function:SC7200-EGC2-0FG1Tool name:Fun

8-3The following warning messages might display with a warning tone during riding status.Meter message codeΕwarning message(warning tone) drawingMESSA

8-4IndicationCodeCause ActionLOCKFAILOLDNEWPUSHPRESWrong password.Enter the old password.Enter the new password.SPD0FASTOver speed warning.LOWBLow bat

CHAPTER 2SPECIFICATIONSSPECIFICATIONS 2-1...GENERAL SPECIFICATIONS 2-1...

GENERAL SPECIFICATIONS2-1SPECIFICATIONSGENERAL SPECIFICATIONSDimensionsOverall length 1,550 mm (61.0 in)Overall width 650 mm (25.6 in)Overall height 1

MAINTENANCE SPECIFICATIONS2-2CHASSISFront suspensionFront fork travel 50 mm (1.97 in)Rear suspensionShock absorber travel 30 mm (1.18 in)Front wheelRi

MAINTENANCE SPECIFICATIONS2-3ELECTRICITYBatteryTypeBattery capacityLi-ion Mn battery48.0 V/ 10AHLights X numberHeadlight 12V 35/ 35W X1Tail/ brake lig

2-4SPECCONVERSION TABLE All specification data in this manual are listedin SI and METRIC UNITS.Use this table to convert METRIC unit data toIMPERIAL u

TIGHTENING TORQUESCHASSIS TIGHTENING TORQUES2-5SPECSee chapter 3“ADJUSTING THESTEERING HEAD”353525503.53.52.55.0Nm m•kg ft•lbM10M10M8M25114210 1.0M6 4

1234567891011ABCD134567A B C D12131415166151622-6891011121314CABLE ROUTINGSPECWire harnessCable brake, rearMain switch leadHorn leadwire clampTurn sig

123456789123456893217891010102-7CABLE ROUTINGSPECRight turn light leadRight brake leadCable brake, frontThrottle leadHeadlight leadMeter connectorHorn

CHAPTER 3PERIODIC CHECKS AND ADJUSTMENTSINTRODUCTION/ PERIODIC MAINTENANCE/ LUBRICATION 3-1...REMOVING AND INSTALLING REAR BOTTOM CO

E-MO2009 by E-TON POWER TECH CO., LTD.First edition, April 2009All rights reserved.Any reproduction or unauthorized use without the written permission

3-1This chapter includes all information necessary to perform recommended checks and adjustments.These preventive maintenance procedures, if followed,

122131413-2123(X2)41(X4)(X3)(X6)(X2)(X2)(X2)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)TR..

1121314151613-35(X4)(X4)(X2)(X2)TR..25 Nm (2.5 m • kg, 18.08 ft • Ib)12346TR..10 Nm (1.0 m • kg, 7.2 ft • Ib)TR..6 Nm (0.6 m • kg, 4.3 ft • Ib)TR..10

11213141513-412453(X3)(X2)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)SIDE COVER/ BODY COVER

11213242513-51234534(X4)TR..25 Nm (2.5 m • kg, 18.1 ft • Ib)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)TR..35 Nm (3.5 m • kg, 25.3 ft • Ib)TR..4Nm(0.4m• kg, 2.

a(a)(b)(a)(b)3-6ADJUSTING THE FRONT/REAR BRAKECHECKING THE BRAKE SHOESCHKADJCHASSISFront brakeAdjusting nutRear brakeAdjusting nutAdjusting nutDowel p

3-7ADJUSTING THE FRONT/REAR BRAKECHECKING THE BRAKE SHOESCHKADJCHECKING THE BRAKE SHOES1. Operate the brake.2. Check• brake shoesWear indicators reach

CHECKING THE STEERING HEADCHKADJ4. Remove• Front capa. Remove the upper ring nut .b. Loosen the lower ring nut .CHECKING THE STEERING HEAD1. S

3-9CHECKING THE FRONT FORK1. Stand the scooter on a level surface.2. Check• Front fork 6FUDSHGDPDJHĺUHSODFH3. OperationPush down hard on the hand

2.25-1427B2.25-1427BC-109R-XC-109R-XMAXXISMAXXIS3-10TR..Upper Bolt, 35 Nm (3.5 m • kg, 25.3 ft • lb)TR..Lower Bolt, 35 Nm (3.5 m • kg, 25.3 ft • lb)•

IMPORTANTThis manual was produced by the E-TON POWER TECH CO., LTD., primarily for use by E-TONdealers and their qualified mechanics. It is not possi

3-11TIPIt is dangerous to ride with a worn-out tire.When tire wear is out of specification, replacethe tire immediately. CHECKING THE TIRES/ CHECKING

3-12REPLACING THE HEADLIGHT BULBCHKADJREPLACING THE HEADLIGHT BULB 1. Remove• Headlight . Refer to " REMOVING AND INSTALLING THECOVER"

3-13REPLACING THE HEADLIGHT BULB/ REPLACING THE FRONT/ REAR TURN LIGHTSCHKADJWARNING• Headlight bulb.REPLACING THE FROENT/ REAR TURN LIGHT BULB • Lens

3-14WARNINGSince the light bulb gets extremely hot, keepflammable products and your hands awayfrom the bulb until it has cooled down. WARNINGSince the

CHAPTER 4CONTROLLER SYSTEMMOTOR 4-1...CHECK AND TROUBLESHOOTING 4-1...

4-1SC130A-EGC2-0FG1MOTORCONTCHECK AND TROUBLESHOOTING• When the rider control motor speed via accelerationhandle, and if the motor can’t run and smoot

cover L .Remove the bolts and rear bottom Ԧʳʳbolt .1212221211cover R .Remove the bolts and rear bottom Ԧʳʳ21Remove the rear fender

111123214-3MOTORCONT• Remove brake cable. WARNING12312• Remove brake cable set nut to rear end. • Adjust the adjusting nut to loosening po

4-4MOTORCONTDowel pinRegulatorMOTOR INSTALLATIONWARNING• Reverse the removal procedure for installation.• It is necessary to confirm whether the regul

48 V ± 10 V 0 A ~ 30 A12 V ± 1 V 7 A ± 0.5 A48 V ± 10 V 25 A ± 1 ADRIVERCONTSPECIFICATIONPower inputElectriccurrentVoltageCHECK AND TROUBLESHOOTING• I

TABLE OF CONTENTSSPECIFICATIONSPERIODIC CHECKS ANDADJUSTMENTSCONTROLLER SYSTEMBATTERY/ CHARGERTROUBLESHOOTINGGENERAL INFORMATIONCHASSISCHKADJGENINFOCH

1&263k~10k 3k~10k 3k~10k 120k~140k3456 78910 12 13 14 164-6DRIVERCONT2. Remove out wiring assembly after testing the3. Remove out wiring a

4-7ᛀྒྷտ૿൷ᙰᛀྒྷտ૿൷ᒵᏚ।൷ᙰᦀ೯ᕴ൷ᙰUSB ൷ᙰDRIVERCONT1. Testing: Lev Interface (testing interface)Testing interface softwarePanel connectorList the all possible ca

4-8DRIVERCONT• Fill in LEV in the selected frame for connectingto the COM port of the computer, such as filling3 for COM 3 after clicking COM Created

4-9DRIVERCONT• The controller will report the system status as• If it is necessary to leave interface testingsoftware after completing testing, please

4-10˄ˈˆˇˉ˅DRIVERCONT• Operate according the testing interface operation Status: Unable to starting computer booting (thereis no display on the panel i

88888888ODOKm/HmphTrip8888.88888PowXNOYespush00888888ODOKm/HTrip8888.81 ʳ4-1188888888ODOKm/HmphTrip8888.88888PowXNOYes˄ˇ˄ˈ˄˃ˌ˄˄˄˅˄ˆ˄ˇˋˉˈˇˆ˅˄ˊ˄INSTRUME

4-12ˢˡʳˢ˙˙ʳˢˡ˂ʳˢ˙˙ʳ˖˟˘˔˥ʳˢ˗ˢʳINSTRUMENT PANELCONTb. After the instrument panel check tools are connectedinstrument panel can’t function regularly, the

20888888Km/HTrip8888.820888888ODOKm/HTrip8888.8ODO4-1300888888ODOKm/HTrip8888.8INSTRUMENT PANELCONTTesting steps 2. Switch on a turn signal in riding

XNOYes4-1400888888ODOKm/HTrip8888.8INSTRUMENT PANELCONTTesting Steps4. There will sound beeper tone upon pressingButton A or Button B in the riding sc

CHAPTER 5BATTERY/CHARGERBATTERY 5-1...HOW TO CHECK BATTERY RESIDUAL CAPACITY 5-1...

CHAPTER 1GENERAL INFORMATIONGENERAL INFORMATION 1-1...FRAME SERIAL NUMBER 1-1...

115-1BATTERYHOW TO CHECK BATTERY RESIDUAL CAPACITYRead the battery residual capacity indicator or observe the indicator light on the battery box.From

5-2e. Remove the battery to observe the indicatorlight on the battery box as illustrated in the following list. One of the E-MO features is Li-ion

5-311Testing charging1. Plug on the charger plug and make the charger be OFF. Switch on the charger and observe whether the charger indicator

5-4TerminalCharging plugPower outletChargerPower switchCharging outletBatteryWARNINGPower switchCharging outletElectricity voltage switch230Power cabl

5-5MAINTENANCE AND TESTING STEPS1. Set the DC voltage of ammeter to over 100V.2. The charger shall not be connected with thebattery. Switch on the ch

5-6TROUBLESHOOTINGIf the troubleshooting still can’t be attained after conducting the steps as in the following list, pleasecontact the E-TON Co., Ltd

CHAPTER 6ELECTRICALELECTRICAL COMPONENTS 6-1ˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁCHECKING THE BULBS AND BULB SOCKETS 6-5ˁˁˁˁˁˁˁˁˁˁˁ

ELECTRICAL COMPONENTS6-1ELECTRICAL SYSTEMELECTRICAL COMPONENTSMain switchControllerBatteryFuseThrottle HandleSwitchHornMeter8910Turn signal relay11Cha

6-2WIRING DIAGRAM–+ELECONOFFONOFFRPUSHLRPUSH10A30AY/B B/WB/WY/BB/WGrB/WGrBr/BY/GG/YG/YG/YG/YG/YY/BrG/BBr/BY/BrG/BBr/WY/GG/YBr/WB/YLGLG L/YL/YL/YL/YB/Y

CHECKING SWITCH CONTINUITY6-3abBr LGY/RCHECKING SWITCH CONTINUITYCheck each switch for continuity with the poc-ket tester. If the continuity reading i

IDENTIFICATION OF SCOOTER1-1GENERAL INFORMATIONSCOOTER IDENTIFICATIONFRAME SERIAL NUMBERThe frame serial numberis stamped on thechassis.MOTOR SERIAL N

CHECKING THE SWITCHES6-4CHECKING THE SWITCHESCheck each switch for damage or wear, properconnections, and also for continuity between theterminals. Re

CHECKING THE BULBS AND BULB SOCKETS6-5CHECKING THE BULBS ANDBULB SOCKETSCheck each bulb and bulb socket for damageor wear, proper connections, and als

CHECKING THE BULBS AND BULB SOCKETS6-62. Check:• bulb (for continuity)(with the pocket tester)No continuityReplace.TIPBefore checking for continuity,

LIGHTING SYSTEM6-7LIGHTING SYSTEMCIRCUIT DIAGRAM–+ELECONOFFONOFFLRPUSH10A30AY/B B/WB/WY/BB/WGrB/WGrBr/BY/GG/YG/YG/YG/YG/YY/BrG/BBr/BY/BrG/BBr/WY/GG/YB

LIGHTING SYSTEM6-8TROUBLESHOOTINGCheck:1. main fuse2. battery3. main switchTIP• Before troubleshooting, remove the follo-wing part(s):• Troubleshoot w

LIGHTING SYSTEM6-9CHECKING THE LIGHTING SYSTEM1. The headlight fail to come on.1. Headlight bulb and socket• Check the headlight bulb and socket forco

SIGNALING SYSTEM6-10SIGNALING SYSTEMCIRCUIT DIAGRAM–+ELECONOFFONOFFLRPUSH10A30AY/B B/WB/WY/BB/WGrB/WGrBr/BY/GG/YG/YG/YG/YG/YY/BrG/BBr/BY/BrG/BBr/WY/GG

SIGNALING SYSTEM6-11TROUBLESHOOTING•Any of the following fail to light : turn signal light, brake light or an indicatorlight.•The horn fails to sound.

SIGNALING SYSTEM6-12CHECKING THE SIGNALING SYSTEM1. The horn fails to sound.1. Horn switch• Check the horn switch for continuity.Refer to “CHECKING TH

SIGNALING SYSTEM6-132. The tail/brake light fails to come on.1. Tail/brake light bulb and socket• Check the tail/brake light bulb and socketfor contin

IMPORTANT INFORMATION1-2IMPORTANT INFORMATIONREPLACEMENT PARTS1. Use only genuine E-TON parts for allreplacements. Use the oil and/or greaserecommende

SIGNALING SYSTEM6-143. Voltage• Connect the pocket tester (DC 20 V) to theturn signal relay coupler (wire harness side)as shown.Positive tester prober

CHAPTER 7CHASSISFRONT WHEEL / REAR WHEEL 7-1...FRONT WHEEL 7-1...

CHAPTER 7CHASSISLOWER BRACKET 7-17...LOWER BRACKET 7-17...

1FRONT WHEEL / REAR WHEELFRONT WHEELRemarksQ’tyJob/PartOrderRemoving the front wheel31141Hexagon flange bolt52Front wheel62Front brake shoe plate21Col

13114121561/117-21342561(x4)TR..4Nm(0.4m• kg, 2.9 ft • Ib)TR..80 Nm (8.0 m • kg, 57.9 ft • Ib)TR..4 Nm (0.4 m • kg, 2.9 ft • Ib)FRONT WHEEL / REAR WHE

7-323FRONT WHEEL / REAR WHEELCHAS1. Removing• Wheel bearings• CollarRemove the wheel bearings with a generalbearing puller . რNOTICESecurely supp

7-42345234TR..TR..35 Nm (3.5 m•kg, 25.3 ft•lb)80 Nm (8.0 m•kg, 57.9 ft•lb)23434˔˔˕˕53FRONT WHEEL / REAR WHEELCHASASSEMBLE THE FRONT/ REAR WHEEL1. Inst

1345622114115161789121317897-5TR..35 Nm (3.5 m • kg, 25.3 ft • lb)FRONT BRAKE / REAR BRAKEFRONT BRAKECHASRemarksQ’tyJob/PartOrderRemoving the front br

3415119876111212117-6132945678TR..9Nm(0.9m• kg, 6.5 ft • Ib)TR..4Nm(0.4m• kg, 2.9 ft • Ib)(x4)TR..4Nm(0.4m• kg, 2.9 ft • Ib)FRONT BRAKE / REAR BRAKERE

7-7ʳ23232323FRONT BRAKE / REAR BRAKECHASThe following procedure applies to each brake.brake and rear brake.REMOVING THE FRONT/ REAR BRAKE1. Removing•

IMPORTANT INFORMATION1-3CHECKING THE CONNECTIONSGENINFOCheck the leads, couplers, and connectors forstains, rust, moisture, etc.1. Disconnect:•lead•co

b222b7-8FRONT BRAKE / REAR BRAKECHAS3. Measure • brake shoe lining thickness 2XWRIVSHFLILFDWLRQĺUHSODFHMeasuring pointsReplace the brake shoes a

23TR..9 Nm( 0.9 m•kg, 6.5ft•lb)4˶˷a234˶˷4˶˷CBCB7-9FRONT BRAKE / REAR BRAKECHAS2. Install • brake arm cam • brake arm • Install the brake arm cam so it

1234221/1156712189117-101234897665312TR..25 Nm (2.5 m • kg, 18.1 ft • Ib)TR..35 Nm (3.5 m • kg, 25.3 ft • Ib)TR..10 Nm (1.0 m • kg, 7.2 ft • Ib)TR.4 N

7-1135 Nm (3.5m •kg, 25 .3ft • Ib)AABBSWINGARMCHASREMOVE THE SWINGARM1. Check• Swing arm free playSwingarm free play1.0 mm (0.04 in)b. Check the swing

7-121112311223TR..35 Nm (3.5 m • kg, 25.3 ft • Ib)REAR SHOCK ABSORBERREAR SHOCK ABSORBERCHASRemove the parts in the order listed.RemarksQ’tyJob/PartOr

7-1335 Nm ( 3 . 5 m • kg, 25 .3 ft • I b )35 Nm ( 3 . 5 m • kg, 25 .3 ft • I b )REAR SHOCK ABSORBERCHASCHECKING THE REAR SHOCK ABSORBER1. Check • Shoc

131141/151211342457-14TR..45 Nm (4.5 m • kg, 32.5 ft • lb)STEERING SYSTEMHEADLEBARCHASRemove the parts in the order listed.RemarksQ’tyJob/PartOrderFor

ϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧ2TR..45 Nm( 4.5 m•kg, 32.5 ft•lb)3237-15STEERING SYSTEMCHASREMOVING THE HANDLEBAR GRIP 1. Remove • Handl

7-16STEERING SYSTEMCHASINSTALL THE HANDLEBARReverse the removal procedure for installation andpay attention the following tips:1. Clean • If the conne

11213425116781/122910 1123456789101911381117-17TR..50 Nm (5.0 m • kg, 36.2 ft • lb)TR..12 Nm (1.2 m • kg, 8.7 ft • lb)TR..45 Nm (4.5 m • kg, 32.5 ft •

1-4SE3200-5BA0-0FA1SA6100-A26-0FA1SA6100-A26-0FA2SD4712-EGC2-0FA1SD4711-EGC2-0FA1Tool NO.Tool name:Six legs socketFunction:To disassemble and assemble

234277226534265657-18LOWER BRACKETCHAS1. RemoveREMOVING THE LOWER BRACKET• Front fender assembly• Ring nut• Ball race cover• Bearing ball• Ball race o

ϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰϰTR..7-19LOWER BRACKETCHAS1. InstallINSTALLING THE LOWER BRACKET• Bearing ball• Outer bearing race• Make sure the bearing ball s

ϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧϧ327-20LOWER BRACKETCHAS• Tighten the ring nut, please refer to "CHECKINGSTEERING HEAD " in cheaper 3.

1222324212341237-21TR..30 Nm (3.0 m • kg, 21.7 ft • Ib)FRONT FORKCHASFRONT FORKRemove the parts in the order listed.RemarksQ’tyJob/PartOrderFor instal

ʳ7-22FRONT FORKCHAS1. RemoveREMOVING THE FRONT FORK• Capis no danger of it falling over.WARNING• Securely support the scooter so that there• Bolt• Nut

7-23FRONT FORKCHAS1. CheckCHECKING THE FRONT FORK• Inner tube:HDUVEHQGVGDPDJHĺUHSODFHWARNINGDo not try to straighten an outer tube or aninner

T30 Nm(3.0 m•kg, 21.7 ft•lb)TR..30 Nm(3.0 m•kg, 21.7 ft•lb)bb7-24FRONT FORKCHAS3. Install• Dust seal• CirclipCouple the circlip correctly on the groov

CHAPTER 8TROUBLE SHOOTING8-18-1ˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁˁLastin

8-1ϬʳWarning tone listWarningtoneO: Tone X: No toneVehicle operationMain switch ONPress an operation buttonPassword decodeWrong password

8-2POOR BRAKING PERFORMANCEFAULTY FRONT FORK LEGSԦʳʳWorn brake shoe lining.ԦʳʳIncorrect brake lever free play.ԦʳʳIncorrect brake shoe position.ԦʳʳWear